TRL2 High-efficiency Emulsifying Homogenizing Batching Machine

Overview

The TRL2 high-efficiency online mixing system is the latest generation of equipment for rapid and efficient mixing of solids and liquids, as well as liquids and liquids. The system features a powerful liquid ring vacuum power system, ensuring high efficiency, safety, and reliability. Furthermore, it cleverly incorporates a precise and tightly meshed rotor-stator system, giving the high-efficiency online mixer multiple unique yet unified functions. Within this unique and compact structural system, the two systems work together to rapidly and thoroughly homogenize and mix heterogeneous materials in a small space, resulting in a fine, uniform, and stable product.

Features

• It possesses multiple functions, including mixing, stirring, dispersing, homogenizing, emulsifying, and slurry preparation, offering strong versatility; producing stable and uniform results, and allowing for unlimited repeatable verification. It is particularly important in dairy, beverage, food, and pharmaceutical production processes.
• It produces no lumps, particles, or agglomerates. High efficiency: Compared to traditional processes, it can shorten working time by approximately 80%, significantly improving production efficiency and reducing production costs.
• It is widely applicable to continuous automated production lines as well as various batch production applications. It is especially suitable for high-viscosity, difficult-to-dissolve materials (viscosity up to 90,000 mPas); the equipment has no dead zones and can be fully online CIP, meeting hygiene requirements and standards. Modular structure: It can be used directly without on-site installation and commissioning, greatly reducing installation costs. Compact structure: It occupies little space, is easy to integrate with other systems, and saves investment.

Application

• Food Industry: Homogenized concentrated fruit juice, long-fiber beverages, soup mixes, various jams, juices, mashed potatoes, mustard
• Dairy Products: Homogenized fermented dairy products: yogurt, soft cheese, butter, etc.; Homogenized mixed dairy products: such as ice cream, chocolate milk, cocoa milk, CMC, starch, malt extract, etc.
• Biopharmaceutical Industry: Tissue homogenization, cell and tissue body pulverization, injections, antibiotics, ointments; microencapsulation, emulsification;
• Cosmetic Industry: Emulsification of various face creams, lipsticks, liquid detergents, facial cleansers, skin care products, shampoos;
• Chemical Industry: Resin emulsification, surfactants, carbon black dispersion; dyes and coatings
• Homogenized production of PVC plasticizers: various emulsions, photosensitive emulsions, additives, etc.
• Petrochemical Industry: Emulsified asphalt; modified asphalt; heavy oil emulsification; diesel emulsification; lubricants; silicone oil emulsification.

Configuration Instructions

• System workbench: Made of SUS304 or 316L stainless steel, depending on the application requirements. The entire system is relatively enclosed, clean, hygienic, safe, aesthetically pleasing, and easy to operate.
• Dry powder feeder: V-shaped dry powder solid feed port with an adjustable sanitary valve. Manual or pneumatic control is available.
• Control valve: An essential component for system regulation, adjusting both flow rate and velocity.
• Sight glass (Optional): Provides a convenient and intuitive indication for the operator to observe the entire system’s operating status.
• System evacuation system (Optional): Can be used for cleaning, evacuation, and sampling.
• High-efficiency mixer: The core component of the system, its cleverly designed, precisely meshing rotor-stator system enables the high-efficiency online mixer to possess multiple unique yet unified functions. They rotate at extremely high relative speeds but do not directly contact each other, resulting in no wear. The external structure is inspired by that of a sanitary centrifugal pump. The pump shaft, mechanical seal, and sealing rings are all imported. The rotor, stator, and cavity are all integral forged stainless steel, machined with high-precision CNC machining centers. The system is robust, stable, efficient, and reliable.
• High-Efficiency Power Unit: A powerful liquid ring vacuum power system is an essential part of the system, ensuring efficient, fast, stable, powerful, and reliable operation. The strong suction of the sanitary liquid ring vacuum self-priming system provides conveying force for the entire mixing system, powering solid materials. It uses a stainless steel mechanical seal, which is sturdy, durable, stable, and reliable.
• Safety Protection System: The system is equipped with a stainless steel dual-filtration protection system to ensure that any metal solid particles (nuts, welding slag, metal sheets, sand, etc.) do not damage the system.
• Controller: The Controller is rationally designed with single-button start/stop operation and separate fault indicators. Operation is simple, and maintenance is convenient. The operating system has overload protection, short circuit protection, phase loss protection, and interlocking protection against misoperation. A fully automatic operating system can be equipped according to customer needs.