Stainless Steel Emulsion Pump
Movable Hopper Emulsion Pump
Industrial Pumps

TRL-I Pipeline High Shear Dispersing Emulsifier Pump

  • Mass production is suitable for the continuous production of industrialized assembly line
  •  Small diameter range, and highly even
  • Time saving, highly efficient, and energy saving
  • Low noise, stable operation
  • Reduced the quality difference between lots
  • Material is fully dispersed and sheared- Deliver in short distances with low lift
  • Easy operation, convenient maintenance
  • Automatic control
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Overview – High Shear Dispersing Emulsifier Pump

The TRL-I Series Inline High Shear Homogenizer Emulsifying Pump is a high-efficiency continuous production unit integrating mixing, dispersing, crushing, dissolving, and emulsifying capabilities. Featuring a single-stage dual-directional or multi-layer rotor-stator assembly, it achieves rapid, uniform, and fine dispersion of immiscible liquid-liquid and solid-liquid phases. It significantly enhances product stability, texture, and smoothness, making it an essential solution for modern continuous industrial processing.

Movable & Fixed Emulsion Pump

Key Features & Technical Advantages

  • Ultra-High Shear Efficiency: Engineered with a high-precision rotor-stator system running at speeds up to 2,900 RPM+. The extreme linear velocity generates immense hydraulic shear, centrifugal extrusion, high-speed impact, and intense turbulence for thorough particle size reduction.

  • Continuous In-Line Processing: Directly installed into existing pipelines for single-pass or recirculated inline processing. It eliminates batch-to-batch variations, ensures zero dead zones, and dramatically improves throughput.

  • Sanitary Design & Quality Construction: Wetted parts are crafted from high-grade Stainless Steel 304 or 316L with mirror-polished surface finish. Fully compliant with GMP / FDA standards, supporting online cleaning (CIP) and sterilization (SIP).

  • Flexible & Reliable Mechanical Seals: Tailored seal configurations—including single end-face, double mechanical seals, or water-cooled circulation systems—to accommodate flammable, explosive, high-viscosity, or highly corrosive media with zero-leakage operation.

  • Energy Saving & Uniform Dispersion: Reduces processing times by 60%–80% compared to traditional batch agitators while yielding a significantly narrower particle size distribution and lower energy consumption.

Applications

  •  Fine chemical (pigment,  glue, sealing compound, resin emulsifying, germicidal agent, coagulating agent)
  •  Petroleum chemical(lubricating grease，diesel emulsifying，asphalt modification，catalyst，   paraffin emulsification)
  •  Bio-pharmacy(injection，antibiotic，ointment，biological agents，capsule emulsification，sugar   coating)
  •  Coating&oil inks(printing ink，emulsion coating，construction coating，auto paint，coating auxiliary   agent)
  •  Pesticides (bactericidal agent, seed coating agent, herbicide, pesticide
    emulsified oil, fertilizer, biological pesticide)
  •  Nano-material (nano-material dispersion and depolymerization, reaction extraction of nano products)
  •  Food industry (juice, jam, jelly, ice cream, dairy products, additives, tea drinking)
  •  Daily Chemicals (detergent, shampoo, cream, lipstick, cleaning facial milk, essence)
  •  Paper making (pulp, adhesive, rosin emulsification, paper making additive, resin emulsification)

Emulsion pump application

Product Structure Diagram

Explosion drawing of Emulsion Pump

1. Stator 2.Screw cap 3.Flexible gasket 4. Flat gasket5.Rotor 6.Pump cavity 7. Mechanical seal (stationary ring)8.Mechanical seal (moving ring) 9. Mechanical seal (stationary ring) 10.Seal cool seat 11.Pump seat 12.Pin 13.Pumpshaft 14.Motor 15.Support 16.Frame

Working Principle

 

Gear of TRL-I Pipeline High Shear Dispersing Emulsifier Pump

Driven by an electric motor at high speeds, materials are drawn axially into the working chamber. Within the extremely narrow gap between the precision rotor and stator, materials undergo hundreds of thousands of intense shearing, hydraulic friction, centrifugal crushing, and high-frequency impact cycles per minute. Micro-particles are rapidly reduced down to 0.2–2 microns, then continuously discharged from the outlet under high pressure to achieve homogenous emulsification.

TRL-I Pipeline High Shear Dispersing Emulsifier working principles

Technical Parameters

TRL-I Pipeline High Shear Dispersing Emulsifier Technical Parameters

Note:

  1. the flow in the table refers to the data tested, taking water as the medium. outlet pressure of the listed type≤0.2Mpa.
  2. If the circulated procedure is adopted, an intermittent high shear emulsifier is recommended. If there is a high temperature, high pressure, flammable, explosive, or corrosive condition, correct data should be provided by customers in order to customize the right product type.
  3. For mediums that flow slowly, pumps of matched flow rate should be equipped in the inlet.
  4. The data in the table is subject to change without notice. See the actual products for the right data.

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