CPH High-Temp. Horizontal Shielded Pump with Heat-exchanger

  • Flow Rate: Up to 1000 m³/h
  • Head: Up to 190 meters
  • Operating Temperature: Up to +120°C
  • Motor Power: 160 kW
  • Viscosity: 100 mm²/s
  • Pressure Rating: 2.5 MPa
  • Structural Features: Suitable for media with temperatures up to 120°C

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OVERVIEW

The CPH Horizontal Shielded Chemical Pump with heat exchanger integrates a shielded motor and pump into a single unit. It features a design where the stator’s inner surface and the rotor’s outer surface are covered with a thin-walled, non-magnetic, corrosion-resistant metal cylinder. This design ensures that the stator windings and rotor core are completely isolated from the conveyed medium, protecting against erosion and ensuring a leak-proof operation.

Key Features

  • High-Temperature Capability: Designed to handle high-temperature liquids, with temperature ranges suitable for demanding applications.
  • Leak-Proof Design: Completely prevents leakage, making it suitable for transporting hazardous liquids, including those that are harmful, explosive, flammable, precious, or corrosive.
  • Isolation from External Air: Ideal for liquids sensitive to exposure to external gases, ensuring that the conveyed liquid remains uncontaminated.
  • No Shaft Seals: Operates without shaft seals, making it suitable for high-pressure systems, high-melting point liquids, and applications involving high or low temperatures.
  • No Lubrication Required: Eliminates the need for lubrication, preventing contamination of the liquid and avoiding the complications associated with oil filling and drainage.
  • Compact and Lightweight: Features a coaxial integration of the motor and pump, resulting in a compact design, reduced weight, and minimal footprint, facilitating easy maintenance and inspection.
  • Low Vibration and Noise: Utilizes water or natural cooling without a fan, resulting in smooth operation with low vibration and noise levels.

ADVANTAGES

  1. Long Service Life:
    • Automatic Hydraulic Thrust Balance System: Features an advanced hydraulic thrust balance system, combined with silicon carbide bearings, which significantly extends the pump’s service life.
  2. High Efficiency:
    • Optimized Motor Design: Incorporates an optimized motor design and efficient hydraulic research, resulting in excellent energy efficiency and reduced operational costs.
  3. High Reliability:
    • Advanced Processing and Testing: Manufactured using state-of-the-art processing techniques and high-end CNC equipment, ensuring consistent and reliable product quality.
    • Bearing Wear Monitoring: Equipped with bearing wear monitoring for online surveillance and automated control, enhancing operational reliability.
  4. Secondary Sealing Shell:
    • Safety Assurance: Features a secondary sealing shell to ensure environmental safety in the event of an accident, providing additional protection against leakage and contamination.

STRUCTURAL CHARACTERISTICS

  1. Shielded Motor and Pump Integration:
    • Non-Magnetic Corrosion-Resistant Metal Sleeve: The inner surface of the stator and the outer surface of the rotor is covered with thin-walled, non-magnetic, corrosion-resistant metal sleeves. This design ensures complete isolation of the stator windings and rotor core from the conveyed medium, preventing corrosion.
  2. Absolute Leakage-Free Design:
    • Directly Mounted Impeller: The impeller is mounted directly on the rotor’s shaft extension, and the entire rotor assembly is submerged in the conveyed liquid. This design eliminates any rotating components that connect to the external environment, ensuring zero leakage.
  3. Suitability for Various Liquids:
    • Harmful and Explosive Liquids: The leakage-free design makes it suitable for handling harmful, explosive, and flammable liquids, as well as precious and corrosive fluids.
    • Sensitive Liquids: The pump is ideal for fluids that could deteriorate when exposed to external gases due to its complete isolation from the outside air.
  4. High Pressure and Temperature Applications:
    • No Shaft Seals: Suitable for high-pressure systems, high melting point liquids, and fluids at both high and low temperatures due to the absence of shaft seals.
  5. Maintenance and Operational Efficiency:
    • No Lubrication Needed: The pump does not require lubrication, which prevents contamination of the conveyed liquid and avoids the hassle of oil filling and draining.
    • Compact and Lightweight: The motor and pump are co-axial, resulting in a compact, lightweight design that requires less space and simplifies disassembly and inspection.
  6. Quiet and Stable Operation:
    • Water or Natural Cooling: The motor uses water cooling or natural cooling without a fan, leading to low vibration and noise levels during operation.

APPLICATION

  • High-temperature liquid transfer
  • Hazardous or corrosive liquids
  • Systems requiring high pressure or extreme temperature conditions
  • Environments where contamination of the conveyed liquid must be avoided**Structural Characteristics**

Structure

CPH-High-Temperature-Canned-motor-horizontal-chemical-pump
CPH-High-Temperature-Canned-motor-horizontal-chemical-pump
No. Name No. Name
1 Pump Body 33 Washer
2 Impeller 34 Washer
3 Liner Plate 35 Rear Retaining Washer
4 Gasket Assembly 36 End Nut
5 Impeller Bolt 37 Rear Bearing Seat
6 Key 38 Pipe Plug
7 Screw 39 O-Ring
8 Pump Shell Gasket 40 Screw
9 Heat Shield Disk 41 Bolt
10 Key 42 Washer
11 Auxiliary Impeller 43 Grounding Sign
12 Heat Exchanger Circulating Pipe 44 Nut
13 Inner Taper Joint 45 Frame
14 Screw 46 Base
15 Cover Plate 47 Bolt
16 O-Ring 48 Washer
17 Heat Exchange Assembly 49 Washer
18 Stator Assembly 50 Nameplate
19 Rotor Assembly 51 Shaft
20 Taper Pipe Joint 52 Rotor Can
21 Heat Exchanger Circulating Pipe 53 Stator Can
22 Tee Joint 54 Bearing
23 Vent Valve 55 Sleeve
24 Thrust Plate 56 Front Bearing Seat
25 Key 57 O-Ring
26 Bearing 58 Screw
27 Screw 59 Bolt
28 Bearing Pad 60 Washer
29 Sleeve 61 Screw
30 Rotation Plate 62 Bolt
31 Rivet 63 Bushing
32 Screw